How is the process of manufacturing metal structures?

At Estructuras Arqué, we are experts in engineering, manufacturing, and assembling high-quality metal structures, essential for industrial, commercial, and residential projects.

Every phase of the metal structure manufacturing process, from engineering to final installation, is carried out with a detailed and precise approach to ensure the durability, safety, and functionality of the structures.

In this article, we explain how we execute each step of the process to ensure that the solutions we offer are always the best for your projects.

Phases of the Metal Structure Manufacturing Process

The metal structure manufacturing process consists of essential phases to ensure the success of the project.

Below, we explain in detail each of the steps we follow at Estructuras Arqué to guarantee a high-quality result:

 

1. Engineering and Planning of the Metal Structure

In order to manufacture the metal structure, a detailed design of it must be created beforehand, for which special software like BIM is used. BIM is employed not only to design the structure but also for everything related to the materials.

Thus, in this phase, which precedes the manufacturing process of metal structures, dimensions, spans, loads, resistances, and other basic elements are studied and determined to ensure that the future structure is safe and fully functional for the purpose it was conceived for.

2.Material Selection

Structural steel is the material used for our metal structures due to its exceptional properties of strength, durability, and versatility.

Depending on the project’s needs, we may also use other materials such as stainless steel or galvanized steel, each with specific characteristics that optimize the structure’s performance based on environmental conditions and the intended use.

3.First Phase of Transformation of Raw Steel Products

Once the materials are selected, we proceed to the transformation process, where steel pieces are cut using high-capacity saws or 3D lasers for long products, and plasma machines or state-of-the-art laser technology for flat products. In this phase, precision is key to ensuring that all pieces fit perfectly in the final assembly.

 

Assembly and Welding

Assembly is one of the most important phases of the metal structure manufacturing process, as it involves joining all the cut and shaped pieces to form the complete structure. For this, we use welding techniques, depending on the specific requirements of the project.

Our highly qualified team holds all the necessary certifications for each type of material and quality.

We also ensure that each phase, including welding, is carried out with the highest precision, which supports our quality certification and compliance with international standards.

 

Surface Treatment

To protect metal structures from factors such as corrosion or wear, we apply surface treatments like galvanizing, painting, or special coatings.

These treatments not only extend the lifespan of the structure but also enhance its aesthetics, providing a uniform and durable finish.

 

Quality control and testing

Each metal structure we manufacture undergoes rigorous quality control.

We conduct tests for strength, welding, and verification of specifications to ensure that the structure meets the highest standards of safety and functionality. Only once all controls are passed, is the structure ready for assembly.

We guarantee absolute traceability from the receipt of materials to their incorporation on site, which allows us to follow a strict traceability process.

 

Transportation and on-site assembly

Finally, the metal structures are transported to the construction site, where a specialized team handles the assembly.

Depending on the scale of the project, we may use cranes and other heavy equipment to place the pieces efficiently and safely. Thanks to the detailed assembly plans, developed for each project, and the precise identification of each material element, we avoid errors and streamline the assembly process.

 

The Importance of a Well-Executed Process

Each phase of the metal structure manufacturing process at Estructuras Arqué is carried out with great care, as we understand that safety and quality are essential in all our projects. From design to installation, we work to ensure that our structures not only meet the client’s expectations but also exceed the most demanding industry standards.

Why Choose Arqué for Your Project

At Estructuras Arqué, we have a highly qualified team and extensive experience in the metal structure manufacturing process.

Our commitment to quality, innovation, and safety makes us the ideal partner for your construction projects.

 

If you want more information about the solutions we offer in metal structure design, check out our page on Metal Structure Manufacturing and Assembly Services.

In addition, at Estructuras Arqué, we adhere to the highest quality standards. Discover our quality certifications and how we ensure that every project is executed with the utmost safety and precision.

If you’re ready to start your project or would like more information, don’t hesitate to contact us.

We would be happy to help you carry out your project with the best quality and efficiency!